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Plastic Box Cost Calculation | PVC/PET/PP Box Quotation Formula

2026-06-12 Admin

<a href='http://www.njdpackaging.com/'>Plastic Box</a> Cost Calculation | PVC/PET/PP Box Quotation Formula



1. Core Pricing Principle


Plastic box pricing mainly consists of four parts: material cost, processing cost, production wastage and mold amortization. The final unit price is determined by the unfolded sheet size instead of outer box dimensions.


Unit Price = Material Cost + Process Cost + Wastage Allocation + Mold 

Cost Allocation + Labor & Packing Fee



2. Standard Unfolded Area Formula


Unfolded Width = Width×2 + Height×2 + Gluing Margin (1.5~3cm)

Unfolded Length = Box Length + Edge Margin

Single Area(㎡) = Unfolded Length × Unfolded Width ÷ 10000



3. Cost Component Breakdown


Material Cost: Calculated by sheet area, material grade and thickness, with 8%~15% production wastage included. PET > PVC > PP in material cost.

Process Surcharge: Color printing, UV coating, reverse UV, hot stamping, embossing and special shaping will increase unit cost.

Mold & Die Cost: New custom shapes require die cost, amortized by order quantity.

Labor & Overhead: Includes gluing, quality inspection, packing and management fees.


4. Key Factors Affecting Prices


Material type, sheet thickness, printing & finishing complexity, order quantity and custom mold requirements directly determine the final plastic box cost. Large orders enjoy lower unit price with averaged mold and wastage cost.